Akpụkpọ anụ microfiber arụpụtara chọrọ 15% ruo 30% dị elu ọnụahịa nkeji mbụ kwa mita karịa ọkọlọtọ akpọnwụ akpọnwụ -laminated polyurethane (PU), mana na mgbakọ na mwepụ na-ebelata mkpokọta ọnụ ahịa nke onye nwe (TCO) ruo ihe ruru 40% gafere ahịrị mgbakọ dị elu{4}}. Site n'iji mmiri mmiri 3D isotropic dochie ihe ndị a kpara akpa 2D na-akwụghị ọtọ{8}} agwaetiti polyethylene terephthalate (PET), Tier 1 OEMs na-enweta mkpụrụ ka ukwuu ma ọ bụ nhata 85% ma ọ bụ nhata 85% ma na-ekpochapụ n'usoro n'usoro nkwuputa akwụkwọ ikike sitere na hydrolysis kemịkalụ na delamination nhazi.
CAD/CAM Mbelata Mbipụta na Mwepụ Mmejọ
Na-eme ihe ziri ezinyocha ọnụahịa akpụkpọ anụ sịntetikna-achọ ịgbakọ kpọmkwem ihe mkpofu ihe na-emepụta na tebụl ịkpụ. Ọkọlọtọ PU na-eji nkwado polyester kpara akpa nke na-egosipụta mgbatị ntụzịaka siri ike (anisotropy). Mgbe etinyere ya na CNC multi-ply akpaghị aka, enweghị nguzozi a na-ebute ntụgharị agịga, mbelata ọnụ, na mgbagha akụkụ, na-agbadata mkpụrụ a na-eji eme ihe n'okpuru 65%.
N'aka nke ọzọ, DMF -Usoro coagulation mmiri na-akwụghị ụgwọ a na-eji na mmepụta microfiber na-eme ka mmiri{1} na-ebu PU ozugbo n'ime micropores nke isi PET na-abụghị{2} kpara akpa. Nke a na-emepụta monolithic, usoro isotropic nke na-eme otu ihe na axes X, Y na Z. Site na nnabata nha nha ± 0.05mm siri ike n'ofe mpịakọta mpịakọta 1.37m dum, OEM na-eji mkpụrụ a na-abawanye arụmọrụ nesting ha ozugbo wee belata mkpụrụ ruo> 85%, na-ewepụ ọnụ ahịa mita mbụ dị elu.
Ịzụta & Ozi Ego:Kwụsị ịtụle ihe dabere na ọnụahịa ntụpọ. Ịkwalite Bill of Materials (BOM) gị ka ọ bụrụ ihe arụpụtara arụ ọrụ na-eme ka mkpofu mmepụta na nkwụsị nke mgbakọ.
Wetuo ọrụ gị n'isi taa. Nyefee usoro nhazi gị iji nyochaa anyịMicrofiber Akpụkpọ anụusoro ma rịọ maka matriks mgbako ROI zuru ezu.
Mkpesa akwụkwọ ikike, Hydrolysis, na Mbelata ngwa ahịa
Ndị mgbanwe zoro ezo n'ime afaux akpụkpọ anụ TCOakwụkwọ ozi ngosi ihe ngosi -ire. Ester ọkọlọtọ {{2} PU dabere na-eji kemịkalụ adhesives ijikọ ihe nkiri dị n'elu na nkwado. N'okpuru nrụgide gburugburu ebe obibi (UV radieshon, ọsụsọ mmadụ, na iru mmiri), nrapado ndị a na-enweta hydrolysis ngwa ngwa, na-ebute mgbawa elu yana Z{4}}peeling axis (ISO 2411 Ihe na-erughị ma ọ bụ nhata 15 N/3cm) n'ime ọnwa 12. Nke a na-akpalite ọnụ ọgụgụ ndị na-azụ ahịa na nkwụghachi ụgwọ dị oke ọnụ.
Microfiber na-ewepu kemịkalụ adhesives kpamkpam. N'ihi na polyether PU jikọtara ya na oke osimiri 3D - agwaetiti, ọ na-agafe> izu ise nke ule SATRA TM344 hydrolysis (70 degrees, 95% RH) ma na-ejigide ike peeling ISO 2411 nke Karịrị ma ọ bụ nhata 30 N/3cm. Ọzọkwa, enweghị ọnụ ala, abrasive gluu na-egbochi mmetọ ngwa ngwa nke igbutu anwụ na ịdụ akwa, na-agbatị ndụ ngwaọrụ akpaaka site na 30%.
| TCO Economic mgbanwe | Ọkọlọtọ akpọnwụ akpọnwụ{0} PU | WINIW Injinia Microfiber | Protocol mmetụta ego/Nnwale |
| Mbupu akpaaka | < 65% (High edge waste) | >85% (nkwụsi ike nke isotropic) | Data Nesting CAD/CAM |
| Ike peeling (ihe ize ndụ akwụkwọ ikike) | Ihe na-erughị 15 N/3cm (ọnụego ọdịda dị elu) | Karịrị ma ọ bụ hà nhata 30 N/3cm ( Zero delamination ) | ISO 2411 |
| Mmebi Hydrolysis | Izu 1-2 (ịgbawa ngwa ngwa) | >Izu 5 (Nkwụsi ike ogologo oge{{1}) | STRA TM344 |
| Ngwá ọrụ / Die Wear | Elu (nhịahụ nrapado) | Obere (Monolithic isi) | Ndekọ nlekọta mgbochi mgbochi |
| Mmepụta Ex{0}}Ọsọ na-arụ ọrụ | Ụbọchị 45 - 60 | Ihe na-erughị ma ọ bụ ha nhata ụbọchị 15 ( ngwaahịa ngwaahịa Greige) | Usoro ntinye ego / Ndepụta Ngwaahịa |
Ịgbakọ kpọmkwem gịmicrofiber akpụkpọ anụ ROIna-achọ ka ịgbanwee metrik ịzụrụ ihe site na "ọnụahịa kwa mita" gaa na "ọnụ ahịa otu nkeji emechara." Ịkọwapụta textiles dị mma n'ụdị na-ekwe nkwa nrụpụta efu{1}} emezighị emezi ma na-echebe nha nhatanha site na nbipu ahịa-.
Kwụsị inye ego ọdịda n'usoro. Zipu ngwugwu CAD tech gị na ụdị ọnụ ahịa ebumnuche gị na ngalaba injinia anyị, wee chekwaa ụlọ nyocha anụ ahụ nke ISO 9001 gbaara agbarụ{2}}nabata taa.
Ajụjụ a na-ajụkarị
Ajụjụ: Olee otú nyocha ọnụ ahịa akpụkpọ anụ sịntetik si akwado ọnụ ahịa dị elu nke microfiber?
A: Ọ bụ ezie na ọnụ ahịa otu {{0}mita dị elu, oke osimiri 3D isotropic microfiber{2}}ụkpụrụ agwaetiti na-abawanye mbelata CNC akpaaka site na 65% ruo ihe karịrị 85%. Mbelata 20% nke mkpofu anụ ahụ na-ewepụ ego mbụ ịzụrụ ngwa ngwa, na-eweda ọnụ ahịa otu nkeji emechara.
Q: Kedu ihe na-eme ka microfiber akpụkpọ anụ ROI dị mma maka OEM?
A: A na-ebute ROI site na mkpochapụ nke nkwụghachi ụgwọ akwụkwọ ikike. Standard PU delaminates n'ihi na-adịghị ike kemịkalụ adhesives. Igwe mmiri nke microfiber{2}} Ọdịdị monolithic jikọtara ọnụ na-ekwe nkwa ike peeling ISO 2411 karịrị 30 N/3cm, na-egbochi nhịahụ elu na biputere-ndị ahịa ire ere.
Ajụjụ: Gịnị kpatara akpụkpọ anụ faux TCO ji agụnye uwe eji arụ ọrụ akpaaka?
A: Standard PU na-eji gluu abrasive nke na-egbu egbu CNC na-egbu egbu na agịga ịkwa akwa, na-achọ oge nkwụsịtụ igwe ugboro ugboro na nnọchi akụkụ. Microfiber na-eji ihe dị ọcha, DMF-isi coagulated free, na-agbatị ogologo ndụ ọrụ nke ngwaọrụ ahịrị mgbakọ gị ruru 30%.
